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Amarillo expands rapid pothole repairs with Dura Patcher fleet; staff reports 2,000-plus street patches

Amarillo City Council · July 9, 2025
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Summary

Public Works Director Alan Harter told the City Council the three new Dura Patcher trucks and emulsion tanks have allowed crews to complete more than 2,000 street patches and 700 alley patches since operations began, with a single-day record of 146 potholes patched.

Amarillo’s Public Works Department says a new fleet of Dura Patcher trucks is already delivering faster, smaller-disruption pothole repairs across the city.

“Since implementation, we’ve completed over 2,000 patches on street potholes and over 700 in alleys,” Public Works Director Alan Harter told the City Council during a July meeting. He said the trucks use a front-mounted “snorkel” to clean a hole, spray an asphalt emulsion tack coat, place rock mixed with emulsion, then top with dry rock so traffic can use the lane immediately.

Harter said crews began operator training in March, ran demonstrations in April and commenced limited alley operations in May before expanding to streets. He reported the one-day patching record as 146 potholes, compared with a typical daily total of 20–30 for traditional patch trucks.

Why it matters: The trucks aim to protect roadways by addressing potholes promptly and at lower disruption, extending pavement life while crews plan larger mill-and-overlay projects. Harter said early observations show the patches have held up well in high heat, and staff plan to monitor performance through a full winter cycle before drawing longer-term conclusions.

Council members asked how the new trucks affected response time and backlog. Harter said the goal wasn’t clearing a large, long-standing backlog but responding faster to newly formed potholes—often within a day or two instead of a week or two. He said the Dura Patcher is best for repairs typically under about one square yard; wider areas still require traditional cut-and-pave work.

Safety and next steps: Harter explained the current practice of using a pickup follow-truck with an arrow board for visibility and to gather loose material. He said staff is soliciting quotes for truck-mounted crash attenuators that would allow the city to retire follow trucks and redeploy those staff to other tasks, improving efficiency and worker safety.

Public access and reporting: Councilmembers pressed for easier public reporting of potholes; staff said the city’s 311 system is operational and can schedule services, but photo/text submission capability is not yet available. Staff will continue monitoring patch performance and said maps and construction dashboards for larger street maintenance projects will be published online as work advances.

The council did not take formal action specifically on the Dura Patcher presentation; the briefing informed ongoing street maintenance planning and capital projects.

End note: Staff will report back on winter performance of patches and progress on crash-attenuator procurement and 311 enhancements.